How does the MES interface with our machines and PLCs?

We connect via standard industrial protocols including OPC-UA, Modbus TCP, MQTT, and Siemens S7 / Allen Bradley PLC drivers using industrial edge gateways.

What metrics does the live MES dashboard track?

Live Overall Equipment Effectiveness (OEE), availability, performance, quality yield, cycle time deviation, micro-downtime causes, and scrap count per shift.

Can this MES function without monthly cloud SaaS subscriptions?

Yes. The platform is self-hosted on your local plant server or private cloud instance, eliminating per-machine and per-user monthly SaaS fees.

Real-Time SCADA Machine Telemetry • 12ms Edge Latency

Smart Factory MES & OEE Telemetry

Stream real-time machine cycle times, capture micro-downtime bottlenecks, monitor Overall Equipment Effectiveness (OEE), and sync shop-floor scrap logs directly with your ERP via Ignition SCADA, Node-RED, and Siemens S7 PLC connectors.

Consult Systems Architect arrow_forward Request MES Proposal

Live Line Throughput & Micro-Downtime Telemetry

LATENCY: 12ms

Factory OEE Yield 94.2%

Machine Line Rate 420 PPM

Scrap Logging 0.04%

Protocol Standard MODBUS TCP

Technical Architecture

Direct Hardware & PLC Integration

memory

Siemens S7 & Modbus PLC Drivers

Connect directly to industrial CNCs, molding machines, sensors, and PLCs without proprietary gateway hardware lock-in.

SIEMENS S7 • MODBUS TCP • MQTT PROTOCOL

precision_manufacturing

Micro-Downtime & Bottleneck Interception

Capture micro-stoppages, sensor anomalies, and tool wear before minor pauses cascade into major production line outages.

MICRO-DOWNTIME • SENSOR ANOMALY DETECTION

Transparent Investment

Smart Factory MES Investment Packages

Ignition Quick-Start

Single Machine Line

Connect up to 5 CNC/PLC machines for basic cycle count and OEE tracking.

₹59,999 + GST

TIMELINE: 7 - 10 DAYS

check_circle 5 Machine Modbus / Siemens PLC Nodes
check_circle Live Shop-Floor OEE Dashboard
check_circle Micro-Downtime Reason Classification
check_circle 100% IP Code Sovereignty

Select Quick-Start Scope

RECOMMENDED FOR PLANT FLOORS

Smart MES Standard

Full Plant Floor

Connect up to 25 machines with real-time ERP BOM sync and telemetry alerting.

₹1,19,999 + GST

TIMELINE: 15 - 25 DAYS

check_circle 25 Machine PLC & Sensor Gateways
check_circle Bi-Directional ERP Scrap & Batch Sync
check_circle Automated WhatsApp Downtime Alerts
check_circle Historical Telemetry Database Storage

Select Standard Scope

Smart Factory Enterprise

Multi-Facility SCADA

Unlimited machine lines, custom OPC-UA gateways, edge vision QC integration, and 24/7 SLA.

₹3,49,999+ + GST

TIMELINE: 45 - 60 DAYS

check_circle Unlimited Machine Nodes & OPC-UA Bridges
check_circle Optical AI Quality Control Integration
check_circle High-Availability Redundant Telemetry Servers
check_circle 24/7 On-Call SCADA Engineer Support

Request Custom MES Blueprint

Deploy MES Telemetry on Your Line

Schedule an architectural review with a Senior MES Engineer under NDA.

Schedule Discovery Session →